ABOUT AKP FOUNDRIES

A.K.P.FOUNDRIES PVT. LTD.

A.K.P.Foundries Pvt. Ltd., Belgaum established in the year 1979. Presently producing Grey Iron & Ductile Iron castings about 5000 Tonsper year.

The turnover of the Company is US $ 13.00 Millions & Exports of US $ 2.50 Million.

The Company will increase production capacity to 24000 Tons/year by Aug-2008.

PRESENTLY COMPANY IS SUPPLYING FINISHED COMPONENTS TO :

Name of the Customer

Components

Qty

Cummins India Limited

Manifolds, Pulleys.Support, Connections, O.G. Bkt.

200 items

Atlas Copco India Ltd.

Min. Pressure Valve,Gear Casting, Pulleys

100 items

Alfa Laval (India) Ltd.

Spring Casing, End shield

50 items

Hindustan Powerplus Ltd.

Coupling, Support, Elbow, Housing Bracket, Pulleys

100 items

York Refrigeration India Ltd.

Intermediate plate, Cylinder Head, Bearing Cover

10 items

Wartsila India Ltd.

Oil Pump Cover, Manifolds

60 items

Crane Process Flow Technologies India Ltd.

Valve Body components (Wafer Body, Lug Body, Screwed Body, Discs)

30 items

Poona Couplings Pvt. Ltd.

Coupling components

45 items

Hodek Vibration Technologies Pvt. Ltd.

Vibration Dampers

15 items

Intervalve India Ltd.

Valve Body components

70 items

LIST OF PRODUCTS / CUSTOMERS (INDIGENOUS)

LIST OF CUSTOMERS

PRODUCTS

SUPPLY IN TONS/MONTH

Cummins India Ltd.

Flywheel, Manifolds, Pulleys, Connections

80 Tons

Atlas Copco (India) Ltd.

Gear Casing, Inlet & Outlet Brg. Hsg., Pulleys, Main Pressure Valves

20 Tons

Alfa Laval (India) Ltd.

Spring Casing, Pump Hsg., End Shield

10 Tons

Crane Process Flow Technologies India Ltd.

Valve Body components (Wafer Body, Lug Body, Screwed Body, Discs)

10 Tons

Intervalve (India) Ltd.

Valve Body, Disc

15 Tons

York Refrigeration India Ltd.

Cyl. Head, Bearing Hsg., Operating Block, Intermediate Plate

5 Tons

Hindustan Powerplus Ltd.

Coupling, Support, Elbow, Housing Bracket, Pulleys

10 Tons
Poona Couplings Pvt. Ltd. Coupling components 25 Tons
Hodek Vibration Technologies Pvt. Ltd. Vibration Dampers 25 Tons
Intervalve India Ltd. Valve Body components 10 Tons
LIST OF PRODUCTS /CUSTOMERS (EXPORTS)

G.W. Sprinkler A/S,Denmark

Valve Bodies

15 Tons

Atlas Copco, Belgium

Air Compressor components

10 Tons

PRODUCT CAPACITY2400 Tons/Year
Weight of Casting minimum 0.150 kgs.
Weight of casting maximum 150 kgs.
Metal Grade All Grades of Ductile Grey Iron.
Core ProcessShell Cores.

DETAILS OF PLANT AND MACHINERY

Sr.No.

Type of Machine Description

No.of Machines

Manufacturers Name

Machine Specifications

1.         

Medium Frequency

Induction Furnace

1 No.

Inductotherm (India) Ltd.,

Ahmedabad

450 KW/500 Kgs

 

2.         

Pneumatic pinlift Moulding Machine

2 Nos

Wester Work Engineers

WHPL-3

610mm x 610mm 

Box size

3.         

Pneumatic Simultaneous

Jolt - Squeeze Machine

2 No.

Unitherm Engineers, Bangalore

UBQ - 300

Jolt capacity 450 kg.

900mmx725mm Box size.

4.         

Sand Mixer (Intensive)

2 Nos 

Foundequip (I) Ltd., Baroda

Rhino Machines (P) Ltd., Baroda

200 kg

250 kg

5.         

Sand Muller (Core)

2 No.

Sakun Engines, Ahmedabad

Automix

200 kg. Each

 

6.         

Electric Core Oven

1 No.

Vijayshree Engg. Works

24 K..W.

 

7.         

Sand Plant

1 No.

Foundequip (I) Pvt. Ltd.,

Baroda

Fully machanised

Sand Plant 5 M. Ton

capacity/Hr.

8.         

  

1 No.

Vishal Fabricators, Belgaum

100 Moulds

9.         

Shake Out Machine

1. No.

Vijayashree Engg. Works

1 Ton per hour

10.      

Sand Siever

1 No.

Sri Sakthi Equipments

5 Tons per hour

11.      

Core shooter fully

Automatic

1 No.

Susha Founders, Surat.

Model 1518A

375x450xmm 

18 KW

12.      

Core shooter fully 

Automatic

1 No.

Span Enterprises, Pune

375x450xmm 

12 KW

13.      

Shell Moulding Machine

fully Automatic

1 No.

Susha Founders,

Model 1824A

450x600 mm

18 KW

14.      

Shell Fuser

1 No.

Susha Founders,

Model 1824PT

450 x600 mm

15.      

Shot Blasting Machine

1 No.

Indabrator Ltd., Karamsad

1200 mm Table 

Double Door.

16.      

Compressors

3 Nos

Atlas Copco (I) Ltd., Pune

GA-37 (200 CFM) 

2 Nos

GA-122 (100 CFM) 

1 No.

17.      

Diesel Genset 

1 No.

Kirloskar Cummins Ltd., Pune

750 KVA

 

 

1 No.

Kirloskar Cummins Ltd., Pune

250 KVA
DETAILS OFLABORATORY EQUIPMENTS

Sr.No.

Type of Machine Description

No.of Machines

Manufacturers Name

Machine Specifications

    1.       

Spectrometer

1 No.

G.R.N. Italy

Metallab F20 Emission Analyzer

    2.       

Image Analyser

1 No.

Vardhan Works, Pune

 

    3.       

Carbon Determinator

1 No.

Raysons & Company

Complete Unit

    4.       

Digital Carbon Equivalent

meter

1 No.

Suyash Systems, Pune

Model MP-32

Display of Carbon, Silicon, C.E. & also

Liquidous temp. for Grey Iron & S.G.Iron

    5.       

Universal Testing Machine

1 No.

Fine Spavy Associates &

Engineers Pvt. Ltd., Miraj

Model : TUN - 400

400 Ton capacity

    6.       

Hardness Tester 

1 No.

Balancing Instruments &

Equipments (Miraj) Pvt. Ltd., Miraj.

Model : TRB - 250

Rockwell cum Brinell

    7.       

Metallurgical Microscope

1 No.

Vardhan Works, Pune

INBT2

    8.       

Mould Hardness Tester

1 No. 

Versatile Equipments (P) Ltd., Kolhapur.

Model : VMH - 831211

Up to mould hardness 

No. 100

    9.       

Permeability meter

1 No. 

Versatile Equipments (P) Ltd.,

Model No. : 8421 VP

300x400x290 mm

20 kg.

  10.      

Sand Rammer

1 No. 

Versatile Equipments (P) Ltd., 

Model No. : VR 8436

150x200x570 mm

25 kg.

  11.      

Moisture tester

1 No.

Versatile Equipments (P) Ltd.,

Model 83123 

Moisture Tester)

Up to 20%

Moisture tester

  12.      

Compression strength

1 No.

Versatile Equipments (P) Ltd.,

Model : VC 8433

Camp strength

Camp strength

Up to 1000 gms/cm2

  13.      

Clay Washer

1 No.

Versatile Equipments (P) Ltd., Kolhapur.

Model : VMC - 8962

350x300x130 

6.5 kg.

  14.      

Sieve Shaker

1 No.

Versatile Equipments (P) Ltd.,

Model : VMC 8962

875x385x610mm  

80 kg.

  15.      

Rapid Dryer

1 No.

Versatile Equipments (P) Ltd.,

Model : VRD 89121

350x285x272mm  5 kg

  16.